ERG Air Pollution Control LTD
ERG Air Pollution Control
INDUSTRIAL GAS CLEANING
& THERMAL SYSTEMS
UK office: +44 1403 290 000 Middle East office: +962 6515 9021 Email: info@ergapc.co.uk
UK office: +44 1403 290 000
Middle East office: +962 6515 9021
Email: info@ergapc.co.uk
YW V-tex hire plant

Pilot Plant Trials and Hire

ERG has a number of pilot plants available for hire. We use these to:

  • Demonstrate the effectiveness of a selected technology route for your application
  • Optimise the air pollution control package arrangement
  • Provide temporary treatment of smaller gas flows while the full scale equipment is procured and installed

Each pilot plant is provided with installation and operating instructions, and it is typical for us also to support the hire:

  • Carrying out initial process engineering
  • Attending site to conduct the pilot trials and manage the performance testing
  • Completing the trial report with records of the set up and testing completed, together with recommendations for scale up

ERG’s current pilot plants are detailed below.

1. Packed Towers and Carbon Filter

2-stage packed tower scrubber with recirculation pumps, chemical dosing and heat exchange for sub cooling, fan, reheater and carbon filter. Each scrubber and the carbon filter are on separate skids and can be supplied as independent modules to suit the application.

  • PVC/GRP construction maximum temperature 40 oC
  • Maximum air flowrate 2,500 m3/hr
  • Gas scrubber for soluble acid/basic contaminants
  • Carbon filter for VOC/odour polishing
Packed tower pilot plant
Large V-tex pilot plant

2. Large V-tex® Scrubber Pilot Plant

1.0m diameter single stage V-tex® scrubber and skid-mounted pump, heat exchanger and instrumentation. The basic scrubber, pump, pipework and frame are shown in the photo, with fan, instrumentation and controls added to client requirements for each specific application.

  • 316SS V-tex® scrubber unit suitable for gas flows of up to 1,000 m3/hr
  • Stainless steel (part carbon steel) pipework and pump rated 20 m3/hr
  • Spiral heat exchanger
  • Typically used for applications with high temperature flue gas or syngas, or lower temperature biogas where tars and condensing water vapour are to be removed from the gas

3. Small V-tex® Scrubber Pilot Plant

250mm diameter two-stage V-tex® scrubber and skid-mounted pump. Can be used as a skid-mounted complete unit, or the vessel is demountable for fitting above an IBC with the pump and skid at grade.

  • 316SS V-tex® scrubber unit suitable for gas flows of up to 80 m3/hr
  • Stainless steel pipework and pump rated 1.5 m3/hr
  • Typically used for mass-transfer trial work using slurries and or for gases containing tars
Small V-tex pilot plant

Pilot Plant Trials and Hire

ERG has a number of pilot plants available for hire. We use these to:

  • Demonstrate the effectiveness of a selected technology route for your application
  • Optimise the air pollution control package arrangement
  • Provide temporary treatment of smaller gas flows while the full scale equipment is procured and installed

Each pilot plant is provided with installation and operating instructions, and it is typical for us also to support the hire:

  • Carrying out initial process engineering
  • Attending site to conduct the pilot trials and manage the performance testing
  • Completing the trial report with records of the set up and testing completed, together with recommendations for scale up

ERG’s current pilot plants are detailed below.

1. Packed Towers and Carbon Filter

2-stage packed tower scrubber with recirculation pumps, chemical dosing and heat exchange for sub cooling, fan, reheater and carbon filter. Each scrubber and the carbon filter are on separate skids and can be supplied as independent modules to suit the application.

  • PVC/GRP construction maximum temperature 40 oC
  • Maximum air flowrate 2,500 m3/hr
  • Gas scrubber for soluble acid/basic contaminants
  • Carbon filter for VOC/odour polishing

2. Large V-tex® Scrubber Pilot Plant

1.0m diameter single stage V-tex® scrubber and skid-mounted pump, heat exchanger and instrumentation. The basic scrubber, pump, pipework and frame are shown in the photo, with fan, instrumentation and controls added to client requirements for each specific application.

  • 316SS V-tex® scrubber unit suitable for gas flows of up to 1,000 m3/hr
  • Stainless steel (part carbon steel) pipework and pump rated 20 m3/hr
  • Spiral heat exchanger
  • Typically used for applications with high temperature flue gas or syngas, or lower temperature biogas where tars and condensing water vapour are to be removed from the gas

3. Small V-tex® Scrubber Pilot Plant

250mm diameter two-stage V-tex® scrubber and skid-mounted pump. Can be used as a skid-mounted complete unit, or the vessel is demountable for fitting above an IBC with the pump and skid at grade.

  • 316SS V-tex® scrubber unit suitable for gas flows of up to 80 m3/hr
  • Stainless steel pipework and pump rated 1.5 m3/hr
  • Typically used for mass-transfer trial work using slurries and or for gases containing tars
UK office: +44 1403 290 000 Middle East office: +962 6515 9021 Email: info@ergapc.co.uk
UK office: +44 1403 290 000
Middle East office: +962 6515 9021
Email: info@ergapc.co.uk
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